Optimizing metallurgical productivity with Merus Power’s STATCOM and SVC Solutions
Power quality is essential for smooth, efficient, and sustainable industrial manufacturing. As a leader in power quality solutions, Merus Power offers Merus® STATCOM and SVC—advanced technologies designed to tackle the unique challenges of furnace-intensive industries like metallurgy.
Both our STATCOM and SVC are dynamic reactive power compensation systems that ensure stable power system operation, especially in environments where heavy machinery and fluctuating energy demands are common. Below, we explore the significant benefits these systems provide and how they offer substantial returns on investment.
Key benefits* of Merus® STATCOM and SVC solutions
1. Increased steel or other metals production by 7–10%
One of the most immediate advantages of Merus® STATCOM or SVC is the boost in production capacity in Electric Arc Furnaces (EAF) and Ladle Furnaces (LF). Furnace operations can be highly sensitive to voltage fluctuations and instability. Our power quality solutions help stabilize voltage in the factory electrical network, allowing for smoother and more consistent production processes. This leads to a tangible increase in output, estimated between 7% and 10%. This is a direct result of optimized electrical performance, maximizing operational uptime.
2. Reduced Energy Consumption by 7%
Energy efficiency is a cornerstone of sustainable industrial practices, and Merus® Solutions excel in this area. By reducing unnecessary reactive power and thus stabilizing the system voltage, Merus® STATCOM and SVC can reduce the overall energy consumption of your operations by up to 7%. This reduction directly translates into lower operating costs and an eco-friendlier footprint, as energy usage is a primary driver of environmental impact in metallurgy and manufacturing.
3. Lower CO2 emissions per ton
Sustainability is no longer a choice but a necessity for modern businesses. With tighter environmental regulations and an increasing focus on reducing carbon footprints, Merus® STATCOM and SVC help companies achieve their sustainability targets. By optimizing energy usage and reducing the need for excess power, these solutions lower the CO2 emissions generated per ton of product. This aligns with both corporate sustainability goals and global efforts to mitigate climate change.
4. Reduced electrode consumption by 0.15–0.18 kg/ton
For industries relying on EAFs, electrode consumption can be a significant operational cost. By compensating for reactive power, Merus® STATCOM and SVC solutions stabilize voltage, reducing current flow and electrode wear, leading to material savings of 0.15 to 0.18 kg per ton of production. Additionally, a more stable furnace process lowers the risk of electrode breakage, further enhancing efficiency and cost savings. Over time, electrode consumption reduction can result in substantial cost savings, further improving operational efficiency and profitability.
5. Production improvements and prevention of nuisance tripping
Unstable power can cause equipment trips, leading to downtime and production losses. Our solutions stabilize voltage and provide fast reactive power compensation, preventing disruptions, ensuring smoother operations, and extending equipment lifespan.
6. Grid Code Compliance (GCC)
As grid regulations grow more complex, compliance is essential. Merus® STATCOM and SVC ensure adherence to grid codes by controlling power factor, flicker, and harmonics, reducing penalties and supporting a stable grid for industries and communities.
*All numbers are estimated based on typical metallurgical cases.
Merus® STATCOM – Static Synchronous Compensator
Merus® STATCOM is a modular and modern Static Synchronous Compensator for demanding applications and heavy industrial loads.
Merus® SVC – Static Var Compensator
Merus® SVC is a cost-effective Static Var Compensator solution with fast reactive power compensation for higher-power-class applications.
Investing in long-term energy efficiency and sustainability
At Merus Power, our mission is to provide innovative solutions that not only address immediate power quality challenges but also contribute to long-term energy efficiency and sustainability. By investing in Merus® STATCOM and SVC, industries can achieve measurable improvements in production, reduce operational costs, and lower their environmental impact.
We do more than just deliver STATCOM and SVC solutions—we work closely with you to develop the best power quality solution for your specific needs. By analyzing furnace behavior with the new compensator, we assess its impact on your operations and optimize performance. Our collaborative approach ensures that we define the most effective solution together, guiding you every step of the way to maximize efficiency, reliability, and return on investment.
The result? A more resilient operation that aligns with both financial and sustainability goals. As industries continue to evolve, our power quality solutions ensure that you stay ahead, delivering reliable, efficient, and fully compliant performance across all levels of operation.
Ask our experts for more information about how Merus® STATCOM and SVC can transform your operations. Investing in power quality means investing in a better future for your business and the planet.
Juhani Jaatinen
Senior Sales Manager,
DACH, Benelux, France,
Asia-Pacific
Venkatesh Ramachandra
Regional Sales Manager,
Middle East
